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  • Brian Sawyer 9:07 am on May 25, 2006 Permalink | Reply  

    Create Signatures 

    If you turn a hardcover book on its end and look into its spine, you’ll likely see the pages grouped into signatures. Grouping pages like this makes the book’s spine much stronger and more durable, keeps pages from falling out (as sometimes happens in a perfect-bound book when the glue wears out), and allows larger books to lie flat, which will particularly come in handy for a magazine like this one, which contains instructions you’ll want to keep open for review as you work. Since our perfect-bound magazine is now just a collection of loose pages, we’ll now need to create the signatures.

    Collect your pages into six groups of 32 pages each, discarding the leaf of ads. Clothespins do a good job of keeping them sorted while you work. (Note that I turned around the first page, so that the book now begins with the Table of Contents, rather than an ad—just a small personalization you might as well make if you’re going to all the trouble to hand-bind the darn thing anyway).

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    Start with the first group, moving the others to the side. Opening the group as if it were a book, split it in half, such that pages 16 and 17 are facing as verso (left) and recto (right) pages, respectively.

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    Now, pair pages 16 and 17 together and set them aside. The facing pages beneath those should be and 14 and 19. Keep them facing each other and set them aside. The next facing pages should be 12 and 21. Keep them facing and set them aside, and continue through in this way through the rest of the group.

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    Perhaps this grouping seems strange, but it serves an important purpose and must be followed precisely. You’ll now glue these facing pages as you’ve paired them, so they’ll retain the original sequence of the magazine when they’re folded together where pages 16 and 17 meet.

    On page 16 (and, as you join the other pairs, on all verso pages in the group), make a mark 1/4″ from its right edge and use your ruler to extend the mark the height of the page.

    makebind_07 makebind_08

    Cover the left side of the verso page with a piece of scrap paper (you’re going to use a lot of scrap paper for this project, so you might want to stock up now), up to the line you’ve drawn. Using an acid-free, nontoxic adhesive (I’m a YES! man, myself) and a brush, apply a thin coat of glue to the 1⁄4″ gulley on the right side of the page. Line the recto page up with your line to glue the two facing pages together.

    makebind_10 makebind_11

    Do the same for each pair of leaves in the group and return them to the order the pairs were in when you first split the group in half.

    makebind_12

    Jog the group together to stack them evenly, and fold them along the center of the facing pages. Holding the outside edges of the pages and making a crease at the top and bottom first helps keep the fold uniform and centered. Optionally, and for the smoothest fold, use a bone folder (found by that name in the bookbinding section of most craft stores) to smooth out toward the crease. You’ve just completed your first signature.

    makebind_13 makebind_14

    Do the same for each group of pages and collate the finished signatures in their original order.

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    To make sure your signatures remain in the correct order when you stitch them together, you might want to use a pencil to lightly sign each signature (this is where the term signature actually comes from) with a number near the spine. You’ve now turned your loose pages into a collection of folded and gathered sheets and are at stage of the publishing process known as F&Gs.

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    Navigation:

    1. Introduction
    2. Strip the Existing Cover
    3. Create Signatures
    4. Prepare Signatures for Stitching
    5. Stitch the Signatures
    6. Glue the Spine
    7. Build Cover Boards
    8. Attach the Cover Boards
    9. Cover the Cover
    10. Finish Up
     
    • anushka 12:35 pm on January 1, 2008 Permalink | Reply

      What kind of glue do you reccomend using? Would PVA be suitable or is something less watery required?

    • Ben 7:26 pm on February 26, 2009 Permalink | Reply

      Thanks for the great tutorial!

      I just bound my first book :D

      Is there a name for this kind of stitching?

      Thanks again.

    • Brian Sawyer 7:43 pm on February 26, 2009 Permalink | Reply

      Congratulations, Ben. Let’s see some pics!

      Sorry, but if this kind of stitching has a name, I’m afraid I’ve forgotten it.

    • Mark Main 3:40 am on April 14, 2010 Permalink | Reply

      I REALLY like the use of scrap paper to strongly bond the two pages together–but will it present a problem with larger books with this added thickness at the spine? I wonder what 300 pages of inserts (or more) would do to the book.

      I found a nice stitching example here: http://www.mothteeth.com/bookmaking/

      However, I am going to use a double tie criss-cross method–I will punch 6 holes through each of the segments–I’ll label my holes A through F from left to right, and I’ll start with the second segment for my first hole to thread INTO beginning from the OUTSIDE (the spine side). Also the vertical support “tapes” are located between B & C and D & E. Here is the sewing sequence:

      A2-B2-C2-D2-E2-F2-F1-E1-D1-C1-B1-A1-A2-B2-C1-D1-E2-F2-F1-E1-D2-C2-B1-A1-A2

      Here’s how you’d move on to the next segment:

      A3-B3-C3-D3-E3-F3-F2-E2-D2-C2-B2-A2-A3-B3-C2-D2-E3-F3-F2-E2-D3-C3-B2-A2-A3

      And the next:

      A4-B4-C4-D4-E4-F4-F3-E3-D3-C3-B3-A3-A4-B4-C3-D3-E4-F4-F3-E3-D4-C4-B3-A3-A4

      And you just keep going, and when you are done you simply tie the top A hole string with the A2 hole that you started with.

      This method gives you two threads inside each segment and it provides a criss-cross pattern. It’s a very tight at stable tie down pattern for a large book or heavily used book.

  • Brian Sawyer 9:06 am on May 25, 2006 Permalink | Reply  

    Strip the Existing Cover 

    Before you can begin rebinding the book, you’ll first need to remove the existing cover and glued spine. I found that MAKE‘s cover pulled away cleanly by simply applying gentle but heavy pressure where the cover meets the spine.

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    Use a utility knife and a heavy ruler (a carpenter’s square is ideal) to cut about 1/8″ from the spine (or as far in as it takes to clear the thickness of the glue).

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    Not counting the two pages of advertising on a single leaf, which you’ll probably feel comfortable excluding from the book (sorry, ofoto), you now have 192 loose pages (96 leaves).

    It’s not a coincidence that this number divides evenly into six groups of 32 pages each (not counting the ad, which was likely printed separately from the rest of the pages and added to the process just before the pages were glued). Because of the way books and magazines are produced (many pages are printed on large sheets, which are then folded and cut as a group), it’s more cost efficient to keep the page count to a number that is divisible by a standard number of pages for a pass on the printer. Even if the magazine ends up being perfect bound, the publisher doesn’t want to waste any pages for a pass the printer’s already making any more than they want it to make an additional pass for an extra page.

    When each group of pages leaves the press, it’s then folded and cut to form a signature: a collection of pages that looks just like a saddle-stitched magazine and acts as a basic building block for a longer book.

    Navigation:

    1. Introduction
    2. Strip the Existing Cover
    3. Create Signatures
    4. Prepare Signatures for Stitching
    5. Stitch the Signatures
    6. Glue the Spine
    7. Build Cover Boards
    8. Attach the Cover Boards
    9. Cover the Cover
    10. Finish Up
     
    • Keli 10:32 pm on March 4, 2007 Permalink | Reply

      I absolutely love your instructions for rebinding books it is what I have been looking for. I would like to add that another method to debinding the books instead of cutting is to use an iron. You place the iron on about the wool setting, depending on the type of glue, and then run it up and down the spine. This will melt the glue and allow you to gently pull away the pages complete, without destroying anything. This is useful for those who do not trust themselves to cut their precious copy of MAKE or any other book or magazine.

    • Brian Sawyer 8:05 am on March 5, 2007 Permalink | Reply

      Great tip, Keli. Thanks!

  • Brian Sawyer 9:05 am on May 25, 2006 Permalink | Reply  

    Introduction to Olde-School Bookbinding 

    Magazines aren’t really built to last, but isn’t your copy of MAKE worth keeping around for generations? That’s a particularly tall order for a paperback periodical that you’ll dog-ear, refer to often, and keep open on your workbench (as much as its original binding will allow) as you work your way through its many detailed projects.

    When you’ve completed this project, though, you’ll have a durable, attractive hardcover copy of MAKE that will last forever and lie flat as you follow along with the rest of the articles in the magazine (so, I of course recommend starting with this project before moving on to the others ;-) .

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    Like most thick magazines or paperback books, MAKE is perfect bound: individual leaves (a leaf represents two pages, front and back, on one sheet of paper) are collected and glued directly to the spine, where the front and back cover (a single continuous wrapped sheet) meet.

    Shorter magazines are often saddle-stitch bound (longer sheets, representing two leaves each, are folded and stapled at their spine), which actually cuts out a number of steps for hand binding. If you’ve decided to bind a saddle-stitched magazine (or several into a single book), you’ve saved yourself a lot of trouble and can skip ahead to stitching the signatures.

    Navigation:

    1. Introduction
    2. Strip the Existing Cover
    3. Create Signatures
    4. Prepare Signatures for Stitching
    5. Stitch the Signatures
    6. Glue the Spine
    7. Build Cover Boards
    8. Attach the Cover Boards
    9. Cover the Cover
    10. Finish Up
     
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